I-Pack Void Reduction System

SEALED AIR® Brand I-Pack void reduction system right-sizes the pack and optimizes productivity for B2C order fulfillment operations. After a corrugated tray is formed and contents are inserted, the tray is folded to create a right-sized carton that is sealed with a lid. An optional material insertion system add-on automatically cuts and inserts sheets of inflatable bubble into each box for product cushioning and protection.

Operational Benefits

• Direct and indirect operation costs savings
• No production speed limitation due to the packing process
• Boxing solution: direct picking in the shipping container
• Suitable for any order profile (single/multi borders, fragile, etc.)
• Cube optimization: cushioning material cost reduction
• SEALED AIR® Brand I-Pack void reduction system corrugated is cost effective versus Fefco 0201 cases (American case/RCS)
• Height adjustment process by folding: box strengthening

Marketing Benefits for a Positive Consumer Impact

• Carbon footprint reduction
• 100% corrugated packaging
• The SEALED AIR® Brand I-Pack void reduction system box is appealing, easy to open and to return (Oyster Box)
• The box can be printed outside and inside, and can be tailored to Click and Collect specifications
• Option: 2 to 4 lid feeders to process multiple brands

Performances

• High speed: from 400 to 900 boxes/hour (depending on the box size)
• Box size: from 180 x 140 x 20 mm to 900 x 600 x 600 mm
• Corrugated flute: from E-flute (1.5 mm) to BC-Flute (7 mm), Test of Kraft
• No knife technology: lower cost of ownership, no hazards, constant quality and uptime
• No integrated data tracking no mismatch risk
• Committed uptime (98%)
• Low noise level: < 78 dBA
• Heavy duty industrial design for 24/7 operations with tailored service report

Impact on Logistics Costs

• Cube optimization: more boxes per pallet per truck, savings on hub-to-hub transport and last mile
• The SEALED AIR® Brand I-Pack void reduction system box can be compatible with the large letter rate of Post Offices